Finally we saw our new Mini Intercom enter production.  It uses a new and novel manufacturing technique which required several iterations to get right.  The end result is a solid, strong lump of fiber glass with a pretty black and gold finish – and yes that’s real gold!  At just 4mm thick this intercom has the appearance of a flush mounted unit but is in fact surface mounted; a common trait for all our Gold intercoms.

Side view

The intercom is fully waterproof. We use the gold finish as it is non-corrosive.  The three parts of the intercom are brazed together forming a water tight seal around the unit rather like a copper pipe is soldered to form a seal.

Solder seal x-ray

After the soldering process we inspect the intercom using an x-ray to ensure the seal has been formed around the entire perimeter of the unit.

Processor soldering inspection